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1 mL PFS Needle Safety Device
A three-part retrofit that adds passive needle safety to glass pre-filled syringes without touching an existing filling line.
- Year
- 2021
- Where
- Mediscient Devices Pvt. Ltd.
- My role
- Co-developed the needle safety mechanism and the prototypes
- Disclosure
- Mechanism details confidential
This is a needle safety device for pre-filled syringes, designed for pharma companies that have expensive filling lines set up for glass pre-filled syringes but now, after 5–10 years, wish to incorporate a needle safety mechanism.
It is a three-part device — including the spring — plus the pre-filled syringe. A newly filled syringe straight out of the filling line can be easily assembled with it. After the dose is complete a sleeve comes out at the bottom, as shown in the images. That acts as the needle safety.


